PTO Clutch Lawn Mower John Deere - TCA12522

PTO Clutch Lawn Mower John Deere - TCA12522

SKU:0325-JD-TCA12522-01
Application:lawn tractor
Material: steel
Operating Temp:Up to 370°F
Packaging:Cardboard packaging
Delivery Time:30 Days
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Description
Brand Name SeaSummer SKU 0325-JD-TCA12522-01
ID 1.125" Pulley 6.300"
Rotation CW Belt 1/2" or 5/8" Belt
Bolt Torque 205 ft. lbs. Maximum Engine RPM 3,600 RPM
Voltage Insulation 1000V Temperature Up to 370°F (188°C)
Net Weight 5kg Carton Dimensions 68 x 46 x 26 cm
MOQ 100pcs Customized Services OEM
Delivery Time 30 days, volume-dependent Packaging Cardboard packaging

 

Products Description

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Lawn Mower Tractor PTO Clutch John Deere - TCA12522The SeaSummer Replacement PTO Clutch for John Deere TCA12522 is a commercial-grade electromagnetic clutch engineered for John Deere's ZTrak 700-series diesel and gasoline zero-turn mowers - the 737, 757, 777, and 797 - as well as the earlier M653, M655, and M665 ZTrak models sharing the same driveline. Replacing John Deere part number TCA12522 (primary Warner cross-reference: 5218-91, with the wider Warner 5218-50 through 5218-307 family also applicable), this clutch additionally serves select Toro Z Master, Exmark Lazer Z, Bobcat, and Husqvarna applications on the shared Warner architecture. Built with a 6-5/16-inch pulley, a 1-1/8-inch crankshaft bore, and OEM-specified rotation, it delivers the exact form factor for the ZTrak platform's Kawasaki FD750D-powered drivelines.Rated at 200–205 ft-lbs of torque, the TCA12522 operates in the full commercial torque class - sized for the ZTrak 700-series machines that mow commercial properties, golf course aprons, and large municipal grounds with 60-inch and 72-inch decks. The 1-1/8-inch bore fits the large-diameter crankshafts on the Kawasaki V-twin engines powering the ZTrak line, and the 6-5/16-inch pulley provides the belt wrap and contact area required for wide-deck belt drives under sustained commercial load. At 3-1/4 inches of height, the clutch's compact profile fits the ZTrak's tight engine-bay geometry. Upgraded aftermarket variants of this clutch add a massive replaceable pulley bearing, a water-tight triple-protected wiring harness, and stainless steel brake rivets - the serviceability upgrades that convert a commercial wear item into a field-serviceable component. For the ZTrak 7-series owner, the M-series operator, and the dealer stocking parts for John Deere's commercial zero-turn line, the TCA12522 is the OEM-spec replacement that keeps the big decks cutting.Vehicle Compatibility

Applications

John Deere ZTrak 737, ZTrak 757, ZTrak 777, ZTrak 797

 

Replacement Numbers

John Deere TCA12522
Warner 5218-307
Warner 5218-91

 

Products Advantages

Why Choose Our Electric PTO Clutch over Generic Replacements?
The Industry Problem: Most aftermarket clutches burn out prematurely due to low-grade copper windings (Class B/F insulation) and unsealed bearings that trap turf debris.
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Coil overheated and burned out
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Bearings prone to seizing or bursting
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Severe vibration & damages the engine
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Wire harness breakage poor waterproofing 
Our Solution:
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01

200+ ft-lbs Commercial Torque Class

Rated at 200–205 ft-lbs, the TCA12522 operates in the full commercial torque class - the engagement authority required to spin 60-inch and 72-inch decks through sustained professional mowing without slip or thermal fade. On a ZTrak 797 or 777 running a 72-inch deck behind a liquid-cooled engine, this is the minimum torque class the driveline demands; a residential-grade clutch would overheat and slip within the first hour of commercial duty.

02

1-1/8-Inch Bore for ZTrak V-Twin Crankshafts

The 1.125-inch bore is sized specifically for the larger-diameter crankshafts on the Yanmar and John Deere diesel engines powering the ZTrak 7-series. This is a step up from the 1-inch bore used on gasoline-powered residential and prosumer John Deere platforms. A 1-inch clutch will not physically mount on a 1-1/8-inch crankshaft - and forced-fit attempts risk crankshaft journal scoring and clutch hub fracture. This clutch slides onto the ZTrak's diesel crankshaft with the correct interference fit, no adapters, no machining.

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03

Fleet-Wide ZTrak + Multi-Brand Coverage

One clutch serves the ZTrak 737, 757, 777, and 797 plus the M653, M655, and M665 - the full John Deere commercial zero-turn line - and extends to select Toro Z Master, Exmark Lazer Z, Bobcat, and Husqvarna machines on the shared Warner 5218 architecture. For dealers and fleets operating mixed brands, one SKU covers a substantial portion of the commercial zero-turn install base, eliminating cross-referencing confusion across six-plus OEM part numbers.

04

Serviceable Commercial Design

Upgraded TCA12522 variants are engineered for field serviceability: a massive replaceable pulley bearing that can be pressed out and swapped when it wears, a water-tight triple-protected wiring harness that turns a torn-lead failure into a 10-minute field repair, and stainless steel brake rivets that resist corrosion and maintain assembly integrity through years of commercial use. For fleets running multiple ZTrak machines, serviceability converts what would be a full clutch replacement on competitive brands into a bench repair at a fraction of the cost.

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Quality and Craftsmanship Details

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Products Package

 

seasummer packing

 

About Us

 

Jiaxing Norsun Trading Co., Ltd.

As a premier garden machinery parts supplier, Jiaxing Norsun Trading Co., Ltd. bridges global distributors with over 100 vetted China manufacturers. We streamline your B2B supply chain through strict quality control, flexible production, and factory-direct wholesale pricing. Partner with us for reliable, high-volume sourcing of precision-engineered outdoor power equipment components.

Trusted Partnership Power

YOUR PROFESSIONAL ONE-STOP SOURCE
FOR 10000+ OUALITY PARTS

Verified Factory Excellence

BACKED BY 200+ TRUSTED FACTORY PARTNERS

Production process

-1
Assembling
-2
CNC Machining Center
-8
CNC Lathe
-5
Tapping Machine
-3
Tapping Machine
-7
Injection Molding Machine
-4
Inspecting
-6
Warehousing

 

Quality control

-1
-3
-4
-2

Expo experience

 

seasummer expo experience

 

Customer Reviews

 

seasummer reviews

 

FAQ

Q: How do I select the correct electric PTO clutch for my specific mower model?

A:To guarantee a 100% exact fit, you need to verify four critical mechanical dimensions:1. Shaft Bore Size: Common sizes are 1" (25.4 mm) or 1-1/8" (28.6 mm).2. Pulley Outer Diameter (OD) & Belt Width: Matches your deck's V-belt size (e.g., 1/2" or 5/8").3. Rotation Direction: Clockwise (CW) or Counter-Clockwise (CCW) when viewing from the pulley end.4. OEM Cross-Reference: Compare with original numbers (Warner, Ogura, John Deere, etc.).If you provide us with your engine model or original part number, our engineering team will cross-check our database and provide a 3D fitment drawing for confirmation.

Q: What measures are taken to prevent the coil from burning out during heavy-duty operation?

A: Our electric PTO clutches are built with Class H insulated copper wire, rated for temperatures up to 180°C (356°F). Combined with dual-sealed C3 high-speed bearings and dynamic balance calibration, our design reduces friction-induced heat, significantly lowering the risk of thermal coil failure under prolonged high-load conditions.

Q: What is your quality inspection protocol before shipment?

A:Every single clutch (100% full inspection, not random sampling) passes through our 4-step automated testing rig before packaging:

1. Coil Resistance & Amperage Test: Verifies electrical integrity.2. Static Torque Capacity Test: Ensures proper torque engagement under load.3. Air Gap Precision Check: Factory preset to optimal clearance (0.012" - 0.020") for immediate response.4. Dynamic Balance & Noise Level Test: Ensures vibration-free operation.

Q: Do you offer custom OEM/ODM development for specialized lawn equipment manufacturers?

A: Yes. We regularly partner with OEM machine builders and private-label brand owners. Our customization capabilities include:Custom Wiring Harnesses: Wire gauge, sleeve protection (corrugated/braided), and waterproof connector types (Deutsch, Molex, Amphenol).Custom Pulley Configurations: Single/double groove, specific ODs, and anti-corrosion plating.Branding & Packaging: Laser-etched logos/part numbers on the steel body, custom color box packaging, and barcoded master cartons.

 

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